Xiaobian here has compiled the entire machine vision online inspection system from the previous product inspection and evaluation to the system equipment design and production integration process to make a simple introduction. With the increasingly mature machine vision detection technology, more and more enterprises choose to install. Machine vision online detection system, how to achieve the smooth implementation of machine vision online inspection project, enterprise users are very important to understand the design and production process of machine vision online inspection system. Today, the new creation of machine vision is here to organize the whole machine vision online. The inspection system is a brief introduction from the previous product inspection and evaluation to the whole process of system equipment design and production integration:
1. Pre-assessment of the project A. Contact our company by telephone. Our company will have professional project engineering engineers to communicate with you to understand your needs. B. You need to provide test samples (OK products and various NG products) And the on-site environment, if it is not the whole machine detection equipment, it also needs to provide the installation space of the visual equipment and peripheral IO communication. If necessary, the project engineer can go to your company for on-site assessment; C. According to the samples provided, the project engineer will conduct a preliminary technical assessment at the company, and generally will give the test results within two working days after receiving the sample; The project engineer will give you professional advice based on the test results. Provide appropriate visual products (including industrial cameras, lenses, light sources, computers, machine vision system software, etc.) to you, and then provide you with preliminary plans and project cost estimates after the test results come out. E. If you have any questions about the program, you can contact the project engineer at any time. The project engineer will answer your questions and improve the plan to try to meet your needs. 2. Projects After the initial evaluation of the project, the two parties confirm the feasibility of the project plan, and the project engineer will then establish a new project process to proceed. 3. Defining the test standards It is necessary to collect OK products and limit NG products (that is, NG varieties that can be detected in the preliminary test), and a certain amount is required. The project engineer will test the samples you provide and the detailed test standards will be confirmed by you. 4. Other confirmation After the test standard is clarified, the project engineer will further confirm with you that the test equipment meets the installation site, mechanical and electrical requirements; if your company has special requirements for the use of the equipment, please submit it in time for us to evaluate and design. 5, the overall plan book production, detailed quotation, contract production project engineer based on the above confirmation to produce a detailed overall plan, the overall including the whole machine map, vision system configuration, testing standards, software functions.
Machine vision online inspection system equipment design and production process After the completion of the contract and various aspects of financial confirmation, further system equipment design and production began. 1. Customer service provides relevant accessories. It is necessary to provide different grades of good and bad products, product sample size and design carrier. If a dedicated carrier is required, please provide the relevant dimensions of the dedicated carrier to provide our design use. 2. Confirmation of equipment layout and electrical control action flow After several working days of receiving the relevant auxiliary materials provided by you, we will provide the equipment layout diagram and electrical control action flow to the responsible person of your company for confirmation. Questions can be communicated to the company's technical engineers, technical engineers will solve your problem as soon as possible. 3. Machine part drawing design After the whole machine layout drawing is confirmed, the mechanical part design is followed. 4. Selection of mechanical and electrical standard parts After the whole machine layout drawing and electronic control action flow are confirmed, the selection of mechanical and electrical standard parts is completed. 5, material procurement, parts processing material procurement, all channels in accordance with the formal process, strict quality assurance, material procurement and processing of parts. 6. Visual and electronic control software design in visual software design: the software is accurate in positioning, the algorithm is stable and reliable, the interface is friendly, beautiful, easy to operate, and the parameters are easy to adjust. When the software reaches the detection capability, the detection time is reduced to The lowest, the adjustment is minimized. 7. Assembly and trial operation of the whole machine After passing the inspection, each part is transported to the assembly site for assembly. The entire assembly process is mechanically and electrically installed in strict accordance with the drawings, without ignoring every detail. After the assembly is completed, the empty machine is run to perform the running-in of the moving parts. 8. OK/NG sample test After the machine has been running for a period of time, the OK/NG sample is tested, and the electronic control action of the test equipment is performed. Will the mechanism cause secondary damage to the product, and is the software detection accurate and stable? When the above tests meet the contract requirements, pre-acceptance before shipment can be performed. The following are the steps of machine vision equipment shipment, on-site mechanical installation, image capture effect debugging, visual inspection software debugging, electrical commissioning, maintenance personnel training and production, and equipment maintenance manual. Http://news.chinawj.com.cn 
Editor: (Hardware Business Network Information Center) http://news.chinawj.com.cn
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