SolidWorks innovative pump design platform application analysis (2)


3. Large welded parts design

SolidWorks supports multi-body modeling techniques in which the weldment is treated as a part during the product design process, and the blank size is determined by the entity at the time of process design. SolidWorks provides specialized welding tools, including welds, gussets, weldment cut lists, weldment drawings, etc., and the use of welding tools to efficiently complete weldment design. When designing the weldment, the software automatically generates two configurations, where the weld configuration contains only weldment information, and the machining configuration contains subsequent machining information that meets the product design and process design requirements.

4. Sheet metal design

The baffles, inlet pipes and outlet pipes in large water pumps are generally sheet metal parts, and it is quite difficult to calculate the size of the blanking in a two-dimensional environment. With the SolidWorks sheet metal module, this challenge can be solved. In the unfolding of the sheet metal blanking, the dimension of the curve is generally the coordinate value of some points on the curve, which is consistent with the conventional cutting method.

Third, the pump process design platform

Manufacturing capacity is one of the core competitiveness of pump manufacturing enterprises, mainly including casting, machining of large castings and structural parts, design and manufacture of casting patterns, and numerical control machining of impeller surfaces. Making full use of the product design model is the best way to improve the efficiency of process design. SolidWorks' mold design module and all-related design functions based on the assembly environment can make full use of the product model for process design, which is compared with the traditional two-dimensional design. Efficiency can be increased by 3-5 times.

1. Casting process and pattern design

Casting is the most important processing method in pump manufacturing. The design of the pouring and riser system requires knowing the weight of the casting blank. Therefore, it is possible to add a blank configuration to the product part model in the SolidWorks environment as the casting process design and The source model of the casting pattern design directly queries the weight design casting system of the blank model and designs the casting process system "top down" in the assembly environment.

SolidWorks' mold design module provides a range of tools including input diagnostics, draft analysis, scaling, parting lines, parting surfaces, undercut inspection, and cutting and segmentation. Enter the solid model of the part to be machined and, given the shrinkage rate, automatically generate the core and cavity of the casting mold. Therefore, the mold design efficiency can be increased by more than 10 times.

Use the Mold tool to analyze and correct defects in SolidWorks models or input models. The mold tool covers the entire design process from initial analysis to generation of cutting segments. The result of the cutting split is a multi-body part that contains the molded part, the core, the cavity, and a separate entity plus other optional entities such as the side core. The multi-body part file maintains the design intent, and the cutting body or casting pattern is automatically changed accordingly after the mold part is changed.

2. Fixture and gage design

In an assembly environment, SolidWorks supports a top-down design. Based on the parts to be machined and to be inspected, it is very convenient to design the fixtures and gauges by citing the model data of the parts to be machined. The most used fixture in pump processing is the drilling mold. When designing the drilling mold, the hole to be processed on the component can be directly projected onto the template of the drilling mold in the assembly environment. The most commonly used gage is a fixture that measures the surface of the impeller and the surface of the volute. The most accurate and efficient way to design a fixture is to directly reference the curves and surfaces in the product model.

3. CNC machining of curved surfaces

There are two methods for machining the impeller surface of the pump, milling and casting. The core and cavity machining of the impeller's milling and casting patterns involve CNC machining of the surface. The processing of the flow surface needs to ensure the accuracy of the surface to ensure the hydraulic performance of the pump.

SolidWorks promotes the Golden Partner Program. Many professional CAM software companies have developed CAM software embedded in the SolidWorks environment. The most famous ones are CAMWorks and SolidCAM. These softwares and SolidWorks have a unified database and the same interface style. Supports 3-5 axis CNC milling. SolidCAM also supports the processing of wood and can directly process wood molds.

Previous page next page

Abrasive Belt

Aluminum Oxide Sanding Belts
Aluminum Oxide Sanding Belts are a versatile and durable sanding belt that is commonly used in the woodworking and automotive industries. This sanding belt is made of high-quality aluminum oxide, and the core selling points of this product are its durability, versatility, and affordability.
One of the main applications of aluminum oxide sanding belts is in the woodworking industry. This sanding belt is ideal for sanding and finishing wood surfaces because it can quickly and effectively remove material, providing a smooth and even surface. Aluminum oxide sanding belts are also commonly used in metalworking applications for grinding and polishing metal surfaces.
Another key application of aluminum oxide sanding belts is in the automotive industry. This sanding belt is ideal for sanding and finishing car bodies because it can quickly and effectively remove paint and other coatings. Aluminum oxide sanding belts are also commonly used in the construction industry for sanding and finishing concrete and other building materials.
Overall, aluminum oxide sanding belts are a versatile and durable sanding belt that is suitable for a variety of applications. Its core selling points are durability, versatility, and affordability, making it a popular choice for professionals and DIY enthusiasts.
Silicon Carbide Sanding Belts
Silicon Carbide Sanding Belts are a high-performance sanding belt that is commonly used in industrial applications. This abrasive belt is made of high-quality silicon carbide, a tough and durable material that is ideal for grinding and polishing applications. The core selling points of this product are its high performance, durability, and versatility.
One of the main applications of silicon carbide abrasive belts is the metalworking industry. This abrasive belt is ideal for grinding and polishing metal surfaces because it can quickly and effectively remove material while producing a smooth and uniform surface. Silicon carbide abrasive belts are also commonly used in the glass and ceramic industries for grinding and polishing glass and ceramic surfaces.
Another application scenario for silicon carbide abrasive belts is the woodworking industry. This abrasive belt is ideal for sanding and finishing wood surfaces because it can quickly and effectively remove material while producing a smooth and uniform surface. Silicon carbide abrasive belts are also commonly used in the automotive industry for sanding and finishing car bodies.
Overall, silicon carbide abrasive belts are high-performance abrasive belts that are ideal for a variety of industrial applications. Its core selling points are high performance, durability, and versatility, making it a popular choice for professionals in a variety of industries.
Zirconia Corundum Abrasive Belts
Zirconium Corundum Abrasive Belts are a type of abrasive belt that is commonly used for high-performance applications. This belt is made of high-quality zirconium corundum, a tough and durable material that is ideal for grinding and polishing applications. The core selling points of this product are its premium quality, high performance, and durability.
One of the main applications of zirconium corundum belts is in the metalworking industry. This belt is ideal for grinding and polishing metal surfaces because it can quickly and effectively remove material while producing a smooth and uniform surface. Zirconium corundum belts are also commonly used in the aerospace industry for grinding and polishing aircraft parts.
Another key application of zirconium corundum belts is in the woodworking industry. This belt is ideal for sanding and finishing wood surfaces because it can quickly and effectively remove material while producing a smooth and uniform surface. Zirconium corundum belts are also commonly used in the automotive industry for sanding and finishing car bodies.
Overall, zirconium corundum belts are a high-quality belt suitable for high-performance applications. Its core selling points are premium quality, high performance, and durability, making it a popular choice among professionals from all walks of life.
Ceramic Belts
Ceramic Belts are a high-performance belt that is often used in industrial applications. This belt is made of high-quality ceramic, a tough and durable material that is ideal for grinding and polishing applications. The core selling points of this product are its high performance, durability, and versatility.
One of the main applications of both ceramic and zirconium corundum abrasive belts is the metalworking industry. They are ideal for grinding and polishing metal surfaces because they can quickly and efficiently remove material while producing a smooth and uniform surface.
A key application of ceramic abrasive belts is in the woodworking industry. This abrasive belt is ideal for sanding and finishing wood surfaces because it can quickly and efficiently remove material while producing a smooth and uniform surface. Ceramic abrasive belts are also commonly used in the automotive industry for sanding and finishing car bodies.
Ceramic abrasive belts are also commonly used in the glass and ceramic industries for grinding and polishing glass and ceramic surfaces.
Overall, ceramic abrasive belts are a high-performance abrasive belt that is ideal for a variety of industrial applications. Its core selling points are high performance, durability, and versatility, making it a popular choice for professionals in a variety of industries.

Abrasive Belt,Zirconia Floor Sanding Belt,Lap Joint Abrasive Belt,Zirconia Polishing Belt

Foshan Nate Abrasive Science & Technology Co.,Ltd , https://www.nateabrasives.com