Abstract Faced with the increasing number of difficult-to-machine materials, tool companies have made “small moves†to improve tool materials, develop new tool materials and more reasonable tool structures, in an effort to win a larger market share. With the development of manufacturing technology...
Faced with the increasing number of difficult-to-machine materials, tool companies have made “small moves†to improve tool materials, develop new tool materials and more reasonable tool structures, in an effort to win a larger market share. With the development of manufacturing technology, cutting processing, as the main basic process of manufacturing technology, has entered a new stage of development characterized by the development of high-speed cutting, the development of new cutting processes and processing methods, and the provision of complete sets of technologies. At the same time, tool technology is also developing in the direction of high hardness, high speed, high precision and dry machining, playing an important role in the automotive, aerospace, energy, military, mold and other fields.
The tool industry shoulders the heavy responsibility of providing CNC equipment with key equipment for the manufacturing industry. According to the needs of the development of the manufacturing industry, multi-functional composite tools, high-speed and high-efficiency tools have become the mainstream of tool development. Faced with the increasing number of difficult-to-machine materials, tool companies have made “small moves†to improve tool materials, develop new tool materials and more reasonable tool structures, in an effort to win a larger market share.
Zheng Drilling Precision: Combining regional advantages and based on technological innovation
On August 18th, five expert technology groups led by Professor Wang Qinsheng, the chief expert of the National Superhard Materials Industry Base, began to provide patent layout for the development of Zhengzhou superhard materials industry. The super-hard materials industry is a patented industry. Wang Qinsheng said that in the future, Zhengzhou super-hard materials companies may not sell products, but core technologies. With the help of the patent layout, it can not only improve the competitiveness of the industry, but also lay a foundation for the development of the enterprise and the market.
Zhengzhou Diamond Precision Manufacturing Co., Ltd. (Zheng Diamond) is a high-tech enterprise specializing in R&D, production, sales and technical services of superhard tools. As a large-scale superhard tool manufacturer in China, its products are widely recognized in the industry.
Zheng Drill Precision, located in Zhengzhou, began to deploy and plan early in the morning, and actively developed new technology products. Recently, Zhengzhou Diamond Precision Manufacturing Co., Ltd. has won the first prize for the scientific and technological achievements awarded by the Henan Provincial Department of Industry and Information Technology. The ball cage type isometric high speed special cutter is a product successfully developed by Zhengzhou Diamond Precision Manufacturing Co., Ltd. Based on the RTS-small taper ball end milling cutter technology, Zheng Drill further optimized the structure and processing technology of the existing ball head series products, and formed a stable product technical plan and process route.
It is reported that Zhengzhou will build the only "Diamond City" and "China Superhard Materials Industry Valley" with the world's influence, and strive to form a new material industrial park with an investment of over 35 billion yuan and an industrial output value of over 100 billion yuan by 2016. Zhengzhou Diamond Precision Manufacturing Co., Ltd. will surely rely on the regional industrial clustering advantages to seek greater development for the company.
Xiamen Golden Heron: New products come out multi-functional high technology
On May 9, 2014, Xiamen Golden Heron held a G-PAK14.1 new product launch conference in Shanghai and released the new product series for the first quarter of 2014. In the future, the G-PAK new product launch will be an important channel for Xiamen Jinlu to regularly release new cutting tools.
Jinluo's self-developed knife and groove design technology, grinding wheel dressing technology, high-precision grinding technology and coating process, etc., have now formed a "Pingyun" universal series, "Linfeng" high performance The series, "Jade Jade" special series and other three series of more than 6,000 kinds of cutting tools, covering a variety of metal, metal materials for turning, milling, drilling, thread processing. The company's indexable inserts are characterized by high processing precision and good wear resistance, and are widely used in the field of machining. CNC inserts for multiple material processing have been developed, and standard and non-standard carbide inserts of the P, M, and K series have been introduced, using PVD and CVD coating processes; for turning of various metal materials, Milling; such as die steel, cast iron, aluminum alloy processing.
The new QR-slot for indexable cutting tools is designed for steel turning. The ultra-fine coating structure and the gradient alloy matrix with excellent toughness are tightly combined to provide excellent wear resistance and chipping resistance. Its high-strength cutting edge is powerful in the process of strong intermittent and black skin processing. When the depth of cut is 2 ~ 6.5mm, QR can achieve good chip breaking, chip removal, and the flow control of the chip is stable. These features combine to significantly improve tool life and increase machining efficiency. Compared with competitors, performance improvement is significant.
Shangyou Tools: Improve tool quality with advanced equipment
Compared with other companies, Shangyou Tools not only works hard to develop new products, but also introduces foreign advanced equipment to improve the quality of its products.
Shangyou Tools is a well-known “equipment control†in China's industrial cutting tool industry. At the beginning of Shangyou Tools, it invested more than 30 million yuan to introduce advanced machines to improve product production efficiency. Recently, Chairman Ye Zhijun spent another 3.8 million yuan to order a CNC edge cutter from Taiwan.
The advanced equipment guarantees the product quality of Shangyou Tools. It is understood that the products produced by Shangyou Tools are 30%~50% higher than the products produced by traditional equipment. High investment leads to high output. From 2008, the output value was less than 7 million yuan, and in 2009 it was raised to more than 17 million yuan. In 2011, it exceeded 40 million yuan, and then the output value reached 560 million yuan this year. Qianjiang Motorcycle, Minghua Gear, Zhongma The group... has become a customer of Shangyou Tools.
Ye Zhijun, the chairman of Shangyou Tools, said that the company regards product research and development and advanced equipment as a stepping stone to open the market. Every year, it invests a lot of money to develop new products and introduce new equipment. High-end equipment and high-end talents "support" and "sing a good double-spring", as long as 20 days to 30 days, Shangyou can develop a new product (foreign companies also need to develop new products for 2 months to 4 months). With technology, equipment and talents, Shangyou Tools has gradually won the market.
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